5.4 Liter 928 Engine Build

     For this 5.4L overbore engine build we use a prepared Porsche crankshaft and overbore the cylinder block. Our unique new piston solution uses a 104+ mm bore for larger displacement and a special piston skirt friction coating developed for jet aircraft engines and proven in Mercedes Benz engines of the same cylinder wall alloy as the 928. We also offer a ceramic coating to the piston crowns that limits heat transfer to and thus the expansion of pistons, which combined with the skirt coating allows a very close tolerance fitting of the piston to the cylinder bore for long life, quiet operation, and extended piston ring seal.

     This breakthrough allows us to use custom forged pistons in our 5.4L 928 engines, offering the highest quality and complete design flexibility. Wiseco and Ross are widely regarded as having the most advanced forging construction technology for street/track pistons. We have developed several custom spec ring packages, with materials specially suited to the Alusil cylinder bores and an oil ring package that, in conjunction with the piston design, increases the efficiency of the oil control package. We also have options for different 2-piece compression ring packages to increase combustion sealing and power. All of these modifications take advantage of current, improved engine technologies.

     This is a premium quality engine build with the best components and extreme precision in the machining and blueprinting of the engine. We have developed tooling and machining technologies that produce extremely accurate cylinder bores that will give outstanding ring seal and long life. We offer many options in the specifications of this engine rebuild, please contact us for details on performance enhancing advanced technology options not yet listed.

Part	Description	Qty.	Part #	Price
Prepared crankshaft	5.0L crankshaft polished, clearanced & magnafluxed	1	CS003	$245.00
Rebuilt connecting rods	Porsche rods rebuilt w/new nuts, rod bushings resized, magnafluxed	8	CR010	$299.00
Ross forged pistons & fitted pins	104 mm custom 928D spec with improved oiling package & ultra low friction aircraft skirt coating, 10.5:1 cr	8	PS003	$1489.00
Piston Rings	104 mm hi tech ring set, improved oil control with WISECO pistons	1	PRS002	$348.00
Main Bearings	Polymer coated to provide superior bearing oiling & resistance to low oil flow/starvation conditions	Set	EB 005	$395.00
Rod Bearings	Polymer coated to provide superior bearing oiling & resistance to low oil flow/starvation conditions	Set	EB 006	$289.00
Head gaskets	105 mm oversize steel w/ fire ring	Pair	GS003	$209.00
Engine gaskets	Full set, credit for std head gaskets	1	GS002	$343.00
Supplies	Chemicals, adhesives, etc.			$25.00
Head studs	Aerospace alloy cylinder head studs	Set	EF002	$469.00
Balance	Custom balance rotating assembly	All	MS012	$249.00
Short Block Machine	Machine shop block operations, boring, honing, crack check, cleaning		MS002	$980.00
Level II cylinder heads, complete	Ported, large valve Level II heads are recommended, Level I available	2	CHA-LII	$3659.00
Camshaft set	Level II camshaft set, specs & cost vary with engine application	1	928D-LII -4CS1	$1950.00
Timing belt	HTD belt	1	TA 001	$41.00
Water Pump	New Porsche	1	TA 002	$195.00
Rbld kit	Timing belt tensioner	1	TA 003	$12.00
Belt roller	Tensioner roller	1	TA 004	$55.00
Bushing	Tensioner arm bushing	1	TA 005	$15.00
Belt roller	Idler roller	1	TA 005	$75.00
Roller bearings	Lower guide roller bearings (2)	Set	TA 006	$40.00
Supplies	Oil, filters, belts, misc			$120.00
Engine build labor	Engine disassemble, clean, inspect. Assembly, rebuild timing belt drive, tensioners, time cams.	28 hrs	L 001	$1960.00
R & R Labor	Remove & re-install engine assembly in vehicle to running condition	17 hrs	L 002	$1190.00
Engine accessory labor	Engine accessory systems disassemble, clean, inspect, assemble	10 hrs	L 003	$700.00
Total	Parts & labor total**			$15352.00

Prices are based upon a sound & rebuildable 928 5.0L engine core. Damaged components may require replacement at additional cost. Prices are subject to change.
Additional parts & labor may be required. Owner will be informed for authorization prior to any additional charges.

Part	Description	Qty.	Part #	Price
Machine	Pressure test block, heads	1	MS 007	$165.00
Machine	Deck engine block	1	MS 008	$150.00
Machine	Polish, shot-peen rods	8	MS015	$249.00
Coatings	Ceramic coat piston crowns, comb. chambers & valves, ports, etc			VARIOUS
Machine	Line hone main journals (includes surface machine of block, girdle)	1	MS 009	$560.00
Testing	Dyno test engine assembly, break-in & baseline power, tuning	1	TP 004	$400.00
Testing	Additional dyno testing, FI tuning, cam timing changes, etc.	1	TP 005	$500/day
Appearance	Powder coat cam covers	2	A 001	$140.00