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The Dual Plenum Carbon Fiber Intake Manifold Debut at Infineon /Sears Pt.

On the dyno and in World Challenge GT pro racing our manifold has been giving the results that open up new performance levels for the Porsche 928. With our development program having yielded an increase of 55 horsepower and outstanding track performance with reliability, we are now prepared to supply the 928 Developments line of intake manifolds to our customers. Mark Anderson of 928 International has conducted the dyno testing on his 928 GT race car, and we have gained an additional 16 horsepower (now 486 rwhp) with a MAF change since the Sears Point race.

The following are comments made by competitors that give their perspective on the results.

Mark Anderson of 928 International comments:

"Just got back from a fantastic weekend at Sears Point (now Infinion). As some of you may know I recently rebuilt my car from the ground up over the winter and I also fitted the new 928 Development carbon intake system. I had been working on the car for weeks and we had dynoed the intake but never had a chance to actually test it so I was very excited. Our initial test showed an improvement of 40 more rwhp (now 470 total rwhp) but I think there is more ahead since we are presently using the factory mass air sensor. I had sent SCCA a formal request to run the new manifold and got a 1 race provisional which was up for review after this weekend. I am happy to report that they are now adding it to the 928 vehicle technical sheet so it will be legal for all 928's to use." Click here to continue Mark Andersons's report.

Mark Kibort (World Challenge GT 928 driver) comments:

"Yes, very impressive numbers and performance considering the way that the package was installed and tested before race proving it. Mark didn't have a lot of testing time, and had to "ball park" a lot of critical intake mods to make it all come together. Big HP gains, and it was reliable. I even saw his exhaust have a quick rich blip between shifts, meaning his mixture measurements proved that he was good to go and not hurt power or risk the engine. It idled as a stock engine would and reved as well as his old engine. Very impressive."

"In talking to most all the fast teams, Mark's HP is now inline."

"Now my problem is being 150hp down vs the 100hp I was down before. If this intake can provide a 40-50hp improvement to my stock 5 liter engine, that would be great. "

"Can't wait to see the final version of the single plenum." - Mark Kibort (needing more power!!!!)

Don Hanson comments:

"Mark Anderson, great job at Sears. It sounds like you had some really fun racing and did very well indeed. It is also good to see some significant real progress being made towards further increasing the output of the 928 motor. Proving it's performance and reliability on the track for real world use is the most important test of any new component. The new Phil manifold seems to have done it's job well during it's first few outings." - Don Hanson

Continuation of 928 Developments Report:

Mark Anderson's 10th place finish after a very competitive run with the fastest cars in the series is tremendous progress for his racing effort and the 928 in competition.

When I arrived at the track on Saturday afternoon, Mark A was in his truck talking on the phone and the hood of the car was closed. Everything was performing well, and there were no issues with the manifold package. Nice to see that the 12 months of research to find the best high temp materials was paying off.

As regards the dyno testing, we have now seen a 55 horsepower improvement over the Extrude Hone GT manifold that Mark ran in competition last year. All of the testing has been done on the same Dynojet chassis dyno by Mark and the 928 International team. The baseline for the comparison is an earlier test (9-17-2002) with the GT manifold before Mark tore the car down for the winter. The GT combo peaked at 431.4 rwhp at 6000 rpm. The same exact engine with the addition of the new manifold package with it's twin throttle bodies and larger MAF has produced 486 rwhp at 6400 rpm, only 400 rpm higher than the GT manifold and still a very moderate peak HP rpm.

We have maintained a very strong torque curve with the manifold, and the torque is actually higher than the GT manifold from 1500 to 2700 rpm, where it dips slightly up to 4600 rpm, at which point it leaves the GT manifold permanently behind on it's climb upward. The strong low end performance is rarely seen in a high horsepower intake manifold package and the result of the unique 928D manifold's design, and will allow the package to be very effective on the street and with all transmissions. The latest dyno results are attached.

There is much more power possible, keep in mind that the 928 Intl car is still using production Porsche cam profile's and moderate compression. There is of course much more potential with race cams and pistons, and those improvements should give in excess of 550 rwhp. Our own 928 Developments 5.4L titanium valve race engine is being built with a high rpm cf intake manifold, and we expect it's output to be even higher.

We have been preparing to supply intake manifolds for all 928's, from the CIS injected cars to the GTS. We expect all of the models to see power gains proportional to their output and level of tune. We will be updating our website with all of this news. Thank you for your time, and please contact us if you would like to increase your Porsche's power.

Phil Threshie
928 Developments
phil@928developments.com
www.928developments.com
530 333-1758